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How To Lay a Patio: A Step-by-Step Guide

Construction and building specialist, Chris Smith (Chris the Builder), gives us a step-by-step guide to laying a patio like a pro. Follow the video guide or download the PDF tutorial to complete this project.

A patio is more than just a place to sit—it’s an outdoor upgrade that adds style, functionality, and value to your home. With the right tools and know-how, you can lay a professional-looking patio yourself. Follow this step-by-step guide by Chris the Builder, powered by Evolution Power Tools, and get inspired to tackle this rewarding DIY project!This is an intermediate project as there are many steps to completing the patio and you may need to hire some equipment (such as a mixer) to assist you. However, if you follow this comprehensive guide, you should have no trouble at all in laying your own patio at home.

Click here to download a handy PDF guide to the patio project. Combining the PDF with the video guide (above) will give you everything you need to know to complete this project.

Steps:

Step 1: Prepare Your Work Area

Before you get started, make sure you have clear access to your work zone. Remove any obstacles—like fences or gates—to ensure easy movement of materials and tools. Lay down protective tarps and have all your equipment ready to go.

Tools You’ll Need:

  • Disc Cutter – for precise slab cutting
  • Compactor – to create a firm and level base
  • Shovel and Spade – for digging and clearing debris
  • Cement Mixer – for preparing mortar
  • Wheelbarrow – for moving materials

Step 2: Remove the Old Patio (If Needed)

If you’re replacing an existing patio, lift out the old slabs using a crowbar and remove any leftover materials. Make sure the base is as flat as possible before moving on.

Step 3: Create a Solid Foundation

A solid foundation is key to a long-lasting patio. Dig out the area to a depth of 150mm (to accommodate base layers and slabs). Remove any loose soil and compact the surface with an Evolution Compactor.

Materials Required:

  • Type 1 MOT Hardcore – Base layer (100mm)
  • Sharp Sand – Bedding layer (30-50mm)
  • Geotextile Membrane – To prevent weeds

Lay the hardcore base evenly and use the compactor to press it down firmly. Then, add a layer of sharp sand and screed it flat.

Step 4: Install Edging for Stability

Good edging keeps your patio secure and prevents shifting over time. Use timber, concrete, or metal edging, ensuring everything is straight and level with a spirit level. If you need to adjust the size of any slabs to fit your layout, use an Evolution Disc Cutter for precision cutting. With water-fed dust suppression, Evolution's disc cutters keep dust to a minimum, making your work cleaner and safer.

Step 5: Lay the Patio Slabs

Now for the exciting part! Start from one corner and work across the area. Place slabs onto the sand bed and tap them gently with a rubber mallet to secure them. Keep gaps even by using spacers or following a pattern.

If a slab needs trimming for a perfect fit, use an Evolution Disc Cutter for clean and accurate cuts. Its high-torque motor and ergonomic design make cutting through tough materials effortless.

Pro Tip: Dry-lay your slabs first to ensure you’re happy with the layout before committing to the final placement.

Step 6: Jointing and Sealing

Once all slabs are in place, fill the joints with a jointing compound to lock them together and prevent weeds. Brush off excess and wash down the slabs. For a long-lasting finish, apply an acrylic sealer to protect against weather damage.

Final Touches & Clean-Up

Give your new patio a final sweep and wash to remove any remaining debris. Stand back, admire your work, and start planning how you’ll furnish your brand-new outdoor space!

Upgrade Your DIY Game with Evolution Power Tools

To make this project easier, equip yourself with the right tools. Evolution Power Tools offers everything you need, from disc cutters for precise slab shaping to compactors that ensure a rock-solid foundation.

👉 Check out our full range of tools at Evolution Power Tools and get started on your next project today!

Share your finished patio with us! Tag us on social media with #EvolutionPowerTools for a chance to be featured.


Download the guide

Click here to download a handy PDF guide to the patio project. Combining the PDF with the video guide will give you everything you need to know to complete this project.

 

See more from Chris

Click below to see our interview with Chris and find out more about him and his background.

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